{"id":1045,"date":"2023-12-27T14:02:29","date_gmt":"2023-12-27T06:02:29","guid":{"rendered":"https:\/\/www.battery-material.com\/?p=1045"},"modified":"2023-12-27T14:05:00","modified_gmt":"2023-12-27T06:05:00","slug":"dry-ultrafine-grinding-and-classification-process-realize-integrated-processing-of-ultrafine-powder","status":"publish","type":"post","link":"https:\/\/www.battery-material.com\/de\/dry-ultrafine-grinding-and-classification-process-realize-integrated-processing-of-ultrafine-powder\/","title":{"rendered":"Trockener ultrafeiner Mahl- und Klassifizierungsprozess: Realisierung einer integrierten Verarbeitung ultrafeiner Pulver"},"content":{"rendered":"
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Fortschrittliche Keramikrohstoffe, elektronische Keramikrohstoffe, Photovoltaikzellenmaterialien, Quarzmineralien und andere Mineralmaterialien mittlerer und hoher H\u00e4rte weisen eine hohe H\u00e4rte, hohe Anforderungen an den Umweltschutz, eine hohe Pulverfeinheit und eine konzentrierte Partikelgr\u00f6\u00dfenverteilung auf, was ein gro\u00dfes Problem darstellt der Mahl- und Klassierungsprozess.
Trocken- und Nassverfahren sind die beiden gebr\u00e4uchlichsten und effektivsten Zerkleinerungsmethoden.<\/p>

Zu den im Feinpulverisierungsprozess von Lithiumbatterie-Kathodenmaterialien \u00fcblicherweise verwendeten Ger\u00e4ten geh\u00f6ren Strahlm\u00fchle und mechanische M\u00fchle, die sich hinsichtlich Pulverisierungsprinzip und Pulverisierungseffekt unterscheiden. W\u00e4hlen Sie entsprechend den Materialeigenschaften die entsprechende Zerkleinerungsausr\u00fcstung aus und stellen Sie die optimalen Prozessparameter ein, um den Anforderungen an Produktindikatoren, Qualit\u00e4t, Energieverbrauch usw. gerecht zu werden.<\/p>

Zum Zerkleinern und Mahlen von Elektrodenmaterialien k\u00f6nnen viele Zerkleinerungsger\u00e4te verwendet werden, wie zum Beispiel: M\u00fchle, Stiftsandm\u00fchle, Strahlm\u00fchle usw. Unter ihnen ist die Strahlmahlausr\u00fcstung un\u00fcbertroffen. Die Strahlmahlausr\u00fcstung zeichnet sich durch gro\u00dfe Produktionskapazit\u00e4t, hohen Automatisierungsgrad, feine Partikelgr\u00f6\u00dfe, enge Partikelgr\u00f6\u00dfenverteilung, hohe Reinheit, hohe Aktivit\u00e4t und gute Dispersion aus, die die Vorbereitungsanforderungen von Elektrodenmaterialien vollst\u00e4ndig erf\u00fcllen und daher weit verbreitet sind gebraucht. Anwendung.<\/p>

Nachdem die Druckluft gefroren, gefiltert und getrocknet ist, wird sie von mehreren in zwei oder drei Dimensionen angeordneten D\u00fcsen verspr\u00fcht, um einen \u00dcberschallluftstrom zu bilden, und in die Zerkleinerungskammer eingespritzt. Die Strahlstr\u00f6me der D\u00fcsen treffen am Treffpunkt zusammen und erzeugen heftige Kollisionen, Reibung und Scherkr\u00e4fte, um eine ultrafeine Zerkleinerung der Partikel zu erreichen. Das zerkleinerte Material wird durch den aufsteigenden Luftstrom in den Klassierbereich bef\u00f6rdert und die Trennung von groben und feinen Partikeln erfolgt durch die Wirkung der Zentrifugalkraft des Klassierrades und der Saugkraft des Ventilators. Die Partikel gelangen mit dem Luftstrom zur weiteren Trennung und Sammlung in den Zyklonklassierer, und das feine Pulver im Material gelangt zur Staubentfernung weiter in das Staubsammelsystem.<\/p>

Aus dem Strahlm\u00fchlenprozess ist ersichtlich, dass zu den beteiligten Anlagenparametern der D\u00fcsendurchmesser, die Zufuhrmenge, der Zerkleinerungsdruck, die lineare Geschwindigkeit des Klassierrades und das induzierte Luftvolumen geh\u00f6ren, die sich gemeinsam auf die Produktindikatoren, die Qualit\u00e4t und den Aussto\u00df auswirken.<\/p>

(1) D\u00fcse
Die in der Strahlm\u00fchle verwendete D\u00fcse wurde vom schwedischen Laval erfunden und wird daher auch \u201eLaval-D\u00fcse\u201c genannt. Die vordere H\u00e4lfte schrumpft von gro\u00df nach klein zu einem schmalen Hals in der Mitte und dehnt sich dann von klein nach gro\u00df nach au\u00dfen zur Pfeilbasis aus. Durch die Struktur der D\u00fcse \u00e4ndert sich die Geschwindigkeit v des Luftstroms aufgrund der \u00c4nderung der D\u00fcsenquerschnittsfl\u00e4che, und der Luftstrom bewegt sich von Unterschallgeschwindigkeit auf Schallgeschwindigkeit, bis er auf \u00dcberschallgeschwindigkeit beschleunigt.<\/p>

(2) Gradierrad
Das Sortierrad besteht aus einem vorderen Flansch, einem hinteren Flansch, mehreren Messern und einer Luftdichtungsscheibe. Zwischen benachbarten Schaufeln besteht ein Zufuhrspalt, und im Inneren mehrerer Schaufeln ist ein Hohlraum gebildet. Je gr\u00f6\u00dfer die Lineargeschwindigkeit des Klassierrads ist, desto kleiner ist die Partikelgr\u00f6\u00dfe des Produkts, und die Lineargeschwindigkeit korreliert positiv mit dem Durchmesser des Klassierrads und positiv mit der Geschwindigkeit des Klassierrads. Die Materialmenge im Brechraum kann \u00fcber den Strom des Sichtradmotors \u00fcberwacht werden. Je gr\u00f6\u00dfer der Strom, desto mehr Material befindet sich in der Kammer.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Fortschrittliche keramische Rohstoffe, elektronische keramische Rohstoffe, Materialien f\u00fcr Photovoltaikzellen, Quarzmineralien und andere mineralische Materialien mittlerer und hoher H\u00e4rte weisen eine hohe H\u00e4rte, hohe Anforderungen an die Umweltverschmutzung, eine hohe Pulverfeinheit und eine konzentrierte Partikelgr\u00f6\u00dfenverteilung auf, was ein gro\u00dfes Problem beim Mahl- und Klassifizierungsprozess darstellt. Trocken- und Nassverfahren sind die beiden gebr\u00e4uchlichsten und [\u2026]<\/p>","protected":false},"author":1,"featured_media":883,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[5],"tags":[],"class_list":["post-1045","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cathode-material-processing"],"yoast_head":"\nDry ultrafine grinding and classification process: realize integrated processing of ultrafine powder - 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